EV Charging cable

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EV charging cable

EV charging cables are used to connect electric vehicle charging devices and charging infrastructure to transmit power to electric vehicles and are equipped with a certain amount of signal lines, control lines, power auxiliary lines, etc. to ensure accurate control of the entire charging process and safe operation. Charging cables are generally used in charging stations, parking lots, hotels, communities, garages, and other areas. Portable charging cables can be placed in the car.

OMG ev charging cable product standard:

The main standards for electric vehicle charging cables are: IEC62893, EN50620 (IEC62893-3 is equivalent to EN50620), UL2263, JCS4522, PSE, GB/T 33594, CQC1103-1105, DEKRA K175, TUV 2PFG 1908

IEC standard  IEC 62893-1/2/3:2017 
European standard EN 50620:2017(less than 35mm2)
Chinese standard GB/T 33594-2017
US/Canadian Standard UL2263
Japanese standard JCS 4522PSE

OMG ev charging cable product advantages:

The products are flexible with a bending radius less than 5D, surviving from high and low temperature, providing oil resistance, acid and alkali resistance, water resistance, abrasion resistance, crack resistance, UV resistance, good flame retardancy, good electrical conductivity, and insignificant conductor temperature rise. All materials comply with RoHS2.0 environmental protection standards.

Click on the link to see use cases for EV charging cables:https://www.omgevcable.com/Cases/

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EN 50620, IEC62893 standard ev charging cable product introduction:

Reference Standard:EN 50620:2017、IEC62893-3:2017、DEKRA K175

Certificate No.:DEKRA 31-112985、DEKRA 31-111496、TUV R50436193 0001、TUV R50436194 0001

Product description:

EV charging cable

Construction Features
1.Conductor Rated temperature :-40℃~90℃
  Material: Bare Copper Rated Voltage : AC 300/500V、 450/750V;DC 1000V
2.Insulation Flame Test :Testing method according to EN 60332-1-2
  Material: EVI-2 Min Bending Radius: ≥6*OD
  Color: Brown,Blue,Yellow/Green Dielectric Voltage:2.5 kV AC for main core ,2.0 kV AC for CC/CP
3.Filler Low temperature impact  :-40℃, No cracks
  Material: PP Cord Hot Shock:150℃/1h No cracks
4.Tape Oil Resistance :IRM902, 100℃*168h Tensile Strength Variation <±40%,Elongation Variation<±30%
  Material:Non-woven fabrics Crush resistance:Sq≤4, crush force≥4KN ; 4≤Sq≤35, crush force≥11KN;
5.Sheath Resistance to Acid and alkali:168h, Tensile Strength Variation ≤30%; Elongation≥100%
  Material: TPU Environmental Requirements:Compliant with RoHS 2.0 and REACH 
  Color: Any color  

 

EN 50620, IEC62893 standard EV charging cable

 


Product number specification (The signal line is designed according to the needs of use) Conductor twisted outer diameter Conductor resistance Reference allowable current Unshielded

Complete outer diameter
Cable packaging

H05BZ-F

62893ICE121

3×1.5mm2+(0~6)×(0.5~1.0)mm2 1.6 13.3 10A 8.6~9.6 800m/700#
3×2.5mm2+(0~6)×(0.5~1.0)mm2 2.1 7.98 16A 9.8~10.8 800m/700#

H07BZ-F

62893ICE123

3×1.5mm2+(0~6)×(0.5~1.0)mm2 1.6 13.3 10A 8.8~9.6 800m/700#
3×2.5mm2+(0~6)×(0.5~1.0)mm2 2.1 7.98 16A 10~10.8 800m/700#
3×4.0mm2+(0~6)×(0.5~1.0)mm2 2.8 4.95 20A 11.5 500m/700#
3×6.0mm2+(0~6)×(0.5~1.0)mm2 3.5 3.30 32A 13.2 400m/800#
3×10.0mm2+(0~6)×(0.5~1.0)mm2 4.5 1.91 40A 16.3 500m/950#
3×16mm2+(0~6)×(0.5~1.0)mm2 5.7 1.21 63A 19 500m/700#
5×2.5mm2+(0~6)×(0.5~1.0)mm2 2.1 7.98 16A 13.5 500m/950#
5×4.0mm2+(0~6)×(0.5~1.0)mm2 2.8 4.95 20A 15 400m/950#
5×6.0mm2+(0~6)×(0.5~1.0)mm2 3.5 3.30 32A 16.8 300m/950#
5×10.0mm2+(0~6)×(0.5~1.0)mm2 4.5 1.91 40A 20 300m/1200#
5×16mm2+(0~6)×(0.5~1.0)mm2 5.7 1.21 63A 23.5 800m/700#
5×25mm2+(0~6)×(0.5~1.0)mm2 7.2 0.78 80A 29 800m/700#
5×35mm2+(0~6)×(0.5~1.0)mm2 8.4 0.554 125A 32.8 500m/700#

The above product specifications, sizes, and structures may be changed due to technological progress. Similar specifications can be designed and manufactured according to customer needs.

 

IEC62893 standard DC charging cable product introduction:

TUV certified DC charging cable

Reference Standard :IEC62893-4-1:2020

Certificate number R 50438281 0001

 

 Product description

Construction Features
1.Conductor Rated temperature :-40℃~90℃
  Material: Bare Copper Rated Voltage: DC1500V
2.Insulation Flame Test:Testing method according to EN60332-1-2
  Material:EVI-2 Bending Radius:≥6*OD
  Color: Yellow/Green,Blue,Brown、Black、Gray  Dielectric Voltage:2.5kVAC for main core,2.0kV AC for CC/CP
3.Filler Low temperature impact:-40℃No cracks
  Material:PP or cotton yarn Hot Shock:150℃/1h No cracks
4.Tape Oil Resistance:IRM 902 100℃168h Tensile Strength Variation<±40%,
  Material:Non-woven fabric Elongation Variation<±30%
5.Sheath Crush resistance:Sq≤4crush force ≥4KN;4≤Sq≤35 crush force≥11KN  
  Material:TPU Resistance to Acid and alkali:168hTensile Strength Variation≤30% Elongation ≥100%  Environmental Requirements:Compliant 
  Color:  Any color with RoHS2.0 and REACH

 

EV Charging cable

 

Product number Specification Conductor 
twisted 
outer diameter
Conductor 
resistance
Reference 
allowable 
current
Unshielded
Complete outer 
diameter
cable 
packaging
62893 IEC 126 2×10+10+P(2×0.75)+4×0.5 4.5 1.91 40A 15.5 300m/950#
2×16+16+P(2×0.75)+4×0.5 5.7 1.21 63A 18 300m/950#
2×25+16+P(2×0.75)+4×0.5 7.1 0.78 100A 24.5 300m/950#
2×35+16+P(2×0.75)+4×0.5 8.4 0.554 125A 25.8 300m/950#
2×50+25+P(2×0.75)+4×0.5 10.2 0.386 150A/200A 30.2 400m/1200#
2×70+35+P(2×0.75)+4×0.5 12.0 0.272 200A/250A 34.7 400m/1200#
4×50+50+6×0.75 10.0 0.386 300A/350A 38.5 300m/1200#
 4×60+70+6×0.75 11.0  0.319 350A/400A   43.5 200m/1200#

Specifications: 2-core power cable 4mm² to 95mm² or 4-core power cable 50mm² to 260mm², 1-core PE cable 4mm to 70mm, 2-core auxiliary power cable 2.5 mm to 6.0mm (optional) 0-12 core signal cable 0.5mm to 1.0mm can be added, the signal cable can be shielded or the main cable can be shielded. Specific product parameters shall be subject to the technical drawings.

 



TUV certified AC spring charging cable 

Reference standard: EN50620、IEC62893

Certificate No.: R 50436193 0002 

IEC62893 Coiled cable


Spring cable Size Conductor Stranded OD Ref. mm Max. Conductor resistance mΩ/m@20℃ Permissible ampacity@20℃ ambient Ref. Non-shielded Over diameter mm Ref. Packing M/Reel(Ref.)
EVC H05BZ5H8-F Extensible 62893 IEC 121 3×1.5mm²+(0~6)×(0.5~1.0)mm² 1.6 13.3 10A 10.0 TBD
3×2.5mm²+(0~6)×(0.5~1.0)mm² 2.1 7.98 16A 11.2 TBD
EVC H05BZ5H8-F Extensible 62893 IEC 121 3×1.5mm²+(0~6)×(0.5~1.0)mm² 1.6 13.3 10A 10.0 TBD
3×2.5mm²+(0~6)×(0.5~1.0)mm² 2.1 7.98 16A 11.2 TBD
3×4mm²+(0~6)×(0.5~1.0)mm² 2.8 4.95 20A 12.5 TBD
3×6mm²+(0~6)×(0.5~1.0)mm² 3.2 3.3 32A 13.3 TBD
5×2.5mm²+(0~6)×(0.5~1.0)mm² 2.1 7.98 16A 13.3 TBD
5×4mm²+(0~6)×(0.5~1.0)mm² 2.8 4.95 20A 15.5 TBD
5×6mm²+(0~6)×(0.5~1.0)mm² 3.2 3.3 32A 16.5 TBD
The specific parameters of product should be according to technical drawings.

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